How product’s development works in garment factory.

How product's development works in garment factory.

Let’s get back to the initial time of product’s development, manufacturing process, customer choice, color variation and fashion trends. There were not much varieties of clothing in general people’s. But Day after day with growing civilization clothing habit changed consistently as per fashion trends.
Hence, the products development department in garment factory always working to get exact outcome of the goods as customer asked. This is how it’s increased its necessary in garments manufacturing factory.


There too many methods followed by different organizations and factories. But the goal is same to “develop the products”. As per my own experience I would like to share with few words in easy manner.


This mission starts with tech pack, spec, measurement chart with physical Sample or sample’s photo. which is arranged and shared with product’s development department by marketing department. marketing department also known as merchandising department in garment factory. They collect tech pack from directly buyers or from their sources.


Most of the time the documents contain essential information which used to make exact products sample. But before makes any Sample. Technicians makes a mock up with any available Fabric to check the outcome of the garments as per measurement chart or tech pack.


An inspection team inspect each and every important criteria in mock up to justify with documents. If the mock up is ready to proceed than the merchandising department asked for Sample with actual Fabric and standard quality. With this Sample and pattern; the CAD department calculate the costing of garments. Some time this costing makes by merchandiser but it doesn’t accurate like CAD.

You might be interested to read about CAD which is a part of product’s development


They send product Sample and costing to sourcing office or direct buyer to see the Sample along with proposed price. If the buyer like the Sample and price than they ask for fit Sample. Sometime customer go for negotiations to reduce costing as per the Sample. It’s important to mark the point that is the Sample and the price could be remake and recalculate many time during development stage.


Product’s development department makes the Sample and CAD department calculated the price to submit to the buyer for review. Before go for contract seal Sample the physical Sample need to send the brand’s headquarter like M&S for London.


In a single sentence; before get the production order from buyer’s all of those garments(Sample) makes in products development department. So this department also widely called as Sample department.

Bangladesh is booming it’s economy in garment sector.

Bangladesh is booming in its garments sector

Bangladesh is a tiny country in South Asia, growing up after had a liberation war against Pakistan. Most of the people doesn’t know clearly about Bangladesh. But some of you might notices that “made in Bangladesh ” below your garments brand tag mostly in western country. Because, Bangladesh is the second largest garments exporter in western country after China.

The interview video taken might be long ago but I saw that a few months ago. The shirts was made in Bangladesh. which is used by Donald trump (USA president). Unbelievable! Isn’t It? Bangladesh is booming it’s economy in garment sector.


Few months ago I wrote an article about the business opportunities that India, could have get. But due to too much internal political issues they fails to acquire such opportunities. Even India currently fighting with its worse financial crisis in every financial sector like auto mobile’s, IT, Chemical, textile and consumer product’s etc.

You may also interested to read.


Bangladesh gets those business and show some positive growth in recent economic year. It’s contributed 85% in total countri’s economy. Estimates $388 crore in July this year. which is maximum by exporting garments, economic statistics says. This statistics placed a significant milestone by increased almost 10% by previous financial year.


Due to USA- China trade war, both country internally boycotted each other products and services. So they are looking for alternative source’s to Full fill their necessity. Bangladesh would be one of their first choic for cheap price, good quality and execute in lead time.


Experts say’s the “export might be increased after October”. We’ll see it’s effective on November. because the it’s the time when western country asked for shipment. economic advisor of government has predicted, the current financial year’s milestone would be $450 crore. Base on that prediction, Bangladesh need to export at least $380 crore each month consistency to touch the desire milestone. It’s a matter of time to see, do they have the guts? To do or not to build the nation in a suitable placed in the list of middle class country list.


Manufacturers demand for improvement of the infrastructure of port, rules & regulations. As they can make the goods in reasonable price and send to the customer in lead time. Bangladesh is booming and prediction says, it could more success in near future.

Is India ready to take the advantage of US-China trade war

Is India ready to take the advantage of US-China trade war

Consistent overgrowing nation India can take some advantage from US-China trade war by taking the market place globally in synthetic or so called man-made Fibre. Though it’s holds a great opportunity for India to spreading it’s business more place with good quality of products reasonable price and reducing carbon dioxide emissions from industries as experts expected.

According to textile Secretary Ajit B Chavan, we need to come up with a strong plan as we can take our textile industry into next level to competitive globally. We’ve been observing last several years; our intention on only production but now we have to be serious about product quality and out her criteria to improve our products standards in global markets. “It is high time that the industry changes its approach to move into the second growth phase and aim for exports of around $100 billion from the current $40 billion,” He said at the CII Texexcel 2019, the National Textiles 4.0 Summit in India.

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China is well known for making all types of goods and export all over the world, so that due to low budget China export cheap goods in India. In this matter Grasim Industries Dilip Gaur (Chairman, CII National Committee on Textile & Apparel & Managing Director) said, “India needs to create trade barriers for China to prevent it from dumping cheap textile products into India. The textile industry aims to be a $350 billion industry by 2025 from the current $137 billion.

Companies should also look at reducing carbon footprints. India should look at presenting itself as a competitive manufacturing nation,” Agarwal added.

Now it’s a matter of time , to see how India use this glorious opportunity to make its own business footprint one step ahead in global market in the race of us-China trade war. The trade was was started when USA banned Chinese oriented brand called huawei mobile.

What’s RFID, How it works & Application

What's RFID, How it works & Application

We all have the experience to visit shopping mall and supermarket to purchase various types of goods. This is the most popular way to buy essential products like cloths, household and groceries etc. Why not ? Because it’s bring us the all necessary items at. Ace where we can choose from. But In this vast of facilities we feel so bored while the cashier scan the barcode or QR code one by one to calculate the grand total. As per marketing theory the babies are looking for chocolate and snacks in this scanning time and add extra expenses on third cash memo. This the time most of the customer doesn’t want to spend for nothing.

How it would be if all the goods are calculated at a time without spending any more time? Yeah!! that’s possible with RFID (Radio frequency identification) technology.

What’s RFID & how it works?

What's RFID, How it works & Application
What’s RFID, How it works & Application

Radio frequency identification (RFID) is a technology where the smart label or RFID tags store the digital data enclosed it and can be read via  radio wave. It’s detect the goods from any dimensions without place the code like barcode or QR code.

RFID belongs to a group of technologies referred to as Automatic Identification and Data Capture (AIDC). AIDC methods automatically identify objects, collect data about them, and enter the data directly into computer systems with little or no human intervention. RFID methods utilize radio waves to accomplish this.
At a simple level, RFID systems consist of three components: an RFID tag or smart label, an RFID reader, and an antenna.
RFID tags contain an integrated circuit and an antenna, which are used to transmit data to the RFID reader (also called an interrogator).

The reader then converts the radio waves to a more usable form of data. Information collected from the tags is then transferred through a communications interface to a host computer system where the data can be stored in a database and analyzed later.

Before diving deep into the working of RFID, let’s explore the different components that it comprises.

The major part that RFID consists of are:


1. RFID tag
2. RFID reader


Describe about RFID Tag
An RFID tag consists of an embedded transmitter and a receiver. RFID component comprises two parts:

1. Integrated circuit: It’s used for storing and processing the information.
2. Antenna: It’s used to transmit and receive signals.

RFID tags also have non-volatile memory storage, which includes either programmable or fixed logic for sensor data and transmission.

Tags can be categorised by

Tags can becategorized as:
1. Passive: This tag remains dormant since it has no battery. It uses the reader’s signal energy to turn on the tag along with reflecting a signal back to the reader that carries the information.


2. Active: Active RFID tags have a battery in it that transmits signals periodically. These tags have a range of up to 100 meters due to the presence of a battery. Due to this, active tags are useful in location tracking applications.


3. Battery-assisted passive: These tags do contain a battery, but it doesn’t transmit signals periodically like that of active RFID tags.

The battery is used to turn the tag when it receives a signal, which enables all the energy from the reader’s signal to reflect

Application of RFID

This is very advanced technology that can be used in various industries to track down easily any goods or item. Here are a discussed about a few industry for and it’s advantage.

Agriculture

  • Livestock tracking
  • Exact food for exact animal
  • Routine health check-up
  • Measuring annual growth

Garment industry

  • Production management
  • Shipment chain
  • Warehouse store
  • Retail business
  • Guarantee and warranty validation

Library system

  • Amount of books contain in the liberty
  • Track the lost book in the library building
  • Book rent ledger

Jewelry track

  • Amount of jewelry and it’s marker value.
  • Find specific design on shelf
  • Their protection
  • Easy to find customers price range at a time.

Supply chain management

  • Find out the manufacturer and it’s receiver destination
  • The desired good is correct or wrong?
  • The goods correct warehouse before shipment.
  • The correct ship for shipment.

Conclusion

RFID is a technology which can be used to handle huge number of content at a time whatever it’s is a large storage with minimum man power. In that case the store manager should have adept with this technology as well.  Please write down in comments below what you think about this technology?

Brief discussion of Group marker and its purpose

Group Marker Featured


What is marker?

Marker is sheet of paper where every parts of garments are plotted as per layer or cutting plan. Always the marker man makes marker by breakdown a ratio from PO quantity. As per company working policy; this ration also can be provided by cutting planer. Marker maker input the ratio into marker making software to make desire marker for production. This is the package of garments parts which let us to enhance the cutting production with limited period of time.

As per cutting procedure and product quality issue, the marker man makes different type of marker called group marker & selvage marker. This is very important to go for those special marker if it’s required. Let’s find it out what is group & selvage marker. 


Why do we need to make group marker?

Inspection team sometime gets one kind of dying faults called shedding on fabric so they asking for this special marker to avoided shading problem in ready garments. In a single line we can say that this marker is required when the selected cutting prepared fabric has uneven color formation in meter to meter.


What is group marker?

This is one kind of special marker makes as per quality issue suggested by quality inspection team. Most of the factory placed the inspection department on incoming section. When a fabric comes for production than its need to inspection to sustain product quality. And inspection team seat the fabric to store for storage and relax purpose. Finally cutting department received the fabric and go for bulk cutting.

Group maker’s pieces always stick together as much as possible.


How do they makes group maker?

Suppose we are making a marker for a garments where we have to take Back, Front, Sleeve and Moon. It’s required to place all the parts of garments as close as possible. Means all the parts should be placed nearby as a group. This is called group marker.

Group maker always increase the wastage of fabric and reduced the profit for manufacturer.

A good quality fabric can solve this problems.


What is selvage marker?

This is also a group marker but it’s has an extra requirement. All the parts of a garments should be placed length wise but stick together as a group like group marker. This type of marker required when inspection observed selvage shedding issue.

Selvage marker always placed the pieces length wise.


Advantage and disadvantage of group marker.

S/L
Advantage
Disadvantage
1 Reduce the color shading problems on complete garments Increased the fabric wastage & time.
2 Increased the garments quality as its standard Increased garments making cost and reduce the profit margin.
3 Easy to bundling after complete cutting process Required so much time to make group marker
4 Increased the possibility of Good quality garments. Automatic group marker is not good enough to go for cutting so its need to make it manually by placing garments pieces one by one.
5   Required extra man power to makes lay by different shade wise in cutting department.

Conclusion

It was a little discussion about group marker, if missing something you want to share? If yes; then write down on comment below and share with us. I’ll include it on the article as soon as I get it.

Marker making & Marker efficiency calculation

Marker making & Marker efficiency calculation

Marker is used to cut too many garments pieces at a time (depend on fabric lay) in cutting section. There are a few important matter need to follow carefully during making and during using the marker like marker efficiency, A minor mistake can be the reason to wastage of huge fabric, material and man-power. Most of the time all of those lead by cutting supervisor and coordinator.  Fabric layer operator also responsible to do such things and maintain the standard. Let’s go through the matter which is important to follow carefully. Please don’t skip any of those option to avoid misconceptions.

Marker making & it’s efficiency calculation- Indication

You better check each marking on above picture to understand clearly.

1. Marker Name

Every marker has a unique name which provide the style of the marker made from or made for. Doesn’t clear?  Name of the marker indicate the style, cutting number, production status and fabric width. Depend on the company policy the name of marker can be changes as per their rule, regulations and needs.

  • The cutting status of the particular style (Is it Size Set, Pilot or bulk cutting).    
  • Type of garments (Top, Bottom, Bra, panty, shorty, Tanga, Boxer, Etc)
  • Cutting number (which number of cutting required this marker to complete cut).
  • PO number (Product order Number)
  • Make marker base on fabric Actual cut-able Width (This is marker width)

You like this https://www.textilestudent.com/marker-making-and-using-technique-of-marker/

2. Marker Length

After complete the marker its takes a length. The length means the actual length of the fabric lay should be makes to cut the cutting. Cutting super visor starts making lays by layer man according the marker length.

3. Ratio

I hope you know the meaning of “ratio”. It’s indicate the variation on different size quantity in a marker. Suppose I’m going to make a marker from XS-XL where I need the make ratio according to my PO quantity.

Like this,

XS—S—M—L—XL

1—-2—-1—3—1

Marker making & it's efficiency calculation
Marker making & it’s efficiency calculation

4. Actual fabric width / Marker width

Part of garments need to place in marker where the actual fabric width should be measure by responsible person. They measure the fabric width and make Job Card and send to CAD department to make marker. Job card can be named layer Sheet, Cutting Plan, Cutting Sheet, Cutting Production Plan and many more name. The name always depends on the production environment of any factory.

5. Unplaced / Placed pieces

Total Pieces of current marker show here and let us know how many pieces are placed and unplaced.

6. Utilization or Marker Efficiency. 

This is so much serious matter, most of the company constantly monitor this matter. Because maximum utilization means maximum fabric usages. If you are making marker you should have follow this matter to reduce the wastage.

When we do costing consumption; it’s important to check which fabric width is better for costing. Then we try to make marker by various fabric width. Question is how find out which width is perfect?
Perfect width decided by comparing the utilization of different width.

Did I miss something to include in this marker? If yes then you replay on comment box or write me by this mail info@textilestudent.com

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