5 reasons why Envoy Textiles Limited will be the #1 Leader of the Denim jeans Textile Industry in Bangladesh

June 18, 2022 Envoy_Textiles Business, Denim, Fabric

Day by day, Bangladesh is getting one step closer to prove herself as a pioneer in denim jeans industry to the entire world, right after China. Even though the competitor is still far above, our industry is getting much tougher day by day as there is big rivalry within the top denim fabric producers in Bangladesh. Giant industries like Ha-meem Denim, Beximco Textiles, Nice Denim Mills, Square Denims, Pioneer Denim are to name a few.

Amidst them standing out with its dynamic and modern personality is Envoy Textiles Limited (also known as ETL), the world’s first LEED Certified Platinum Denim Manufacturing Facility. A pioneer in innovation, this company is breaking all the barriers and has already caught the attention of buyers from the first world countries with its dedication, innovation, and willingness to go forward.

In 2008, the 100 percent export-oriented manufacturing company began commercial operations, and in 2012 it was converted to a public limited company. ETL is Bangladesh’s first denim facility to utilize rope dyeing technology, with a monthly output capacity of 4.5 million yards. It has its own spinning facility, capable of producing 70 tons of yarn per day, as a backward integrated operation.

But there’s more.

Envoy Textiles Limited is not only aiming to be the top in the Denim Textile Industry in Bangladesh, but they also want to create an impact across the borders as a forerunner of innovation. They hope to make great strides in the international market.

How?

There 5 reasons why Envoy Textiles Limited will be the #1 Leader of the Denim Textile Industry in Bangladesh.

Let’s dive right in.

#1 A Great Start in Denim Jeans

Envoy Textiles Limited began commercial operations in 2008, with a monthly denim production capacity of 2 million yards. After only a year, the company was awarded its first National Export Trophy by the Bangladesh government. Envoy Textiles Limited was listed as a public limited company on the Dhaka Stock Exchange in 2012, and its shares were traded in the ‘A’ category with a low volatility rate. In 2016, the United States Green Building Council (USGBC) named Envoy Textiles Limited as the world’s first LEED Certified Platinum Denim Manufacturing Mill, just four years after it was founded. The following year, the company expanded with its own spinning mill, which now produces 70 tons of yarn per day.

#2 Magnificent Fabric Facilities

Envoy Textiles Limited prides to have started its journey with proper establishment— with strong support in manufacturing and supplying sustainable jeans for ethical denim brands. The facility is located 60 kilometres from Dhaka in Bhaluka, Mymensingh. Constructed in a sustainable landscape and facilities on a 100-acre tract of land. The production facilities in Envoy Textiles are massive, with great emphasis on sustainable manufacturing process. In general, the fabric facilities in Envoy Textiles limited are divided into separate segments- Denim production, Spinning production, and other facilities for R&D and storage.

Denim Production

Envoy’s very first advantage is its denim production. Aiming to give superior quality to premium clothing companies, the work is divided in different divisions in order to keep a solid quality for clients all over the world. The divisions are,

Warping
Dyeing
Weaving
Finishing
Inspection
Quality Control

Just to keep everything on track and flourishing, Envoy Textiles Limited works on multiple facilities through human resource management systems. Their main motto is “at Envoy, we care”. That is why their main purpose doesn’t stop there in producing and supplying as a denim manufacturer and denim fabric supplier in Bangladesh- rather the prosperity of their people, staff, and lifestyle. Every step of production is monitored strictly and employee safety procedures are maintained to keep the beloved staff safe from harm.

#3 LEED Certification

The United States Green Building Council Awarded Envoy Textiles Limited LEED Platinum Certification, the highest worldwide certification for Leadership in Energy and Environmental Design. Envoy Textiles Limited is the first denim mill in the world to achieve LEED Platinum certification. Green, Silver, Gold, and Platinum LEED certifications are awarded by the US Green Building Council. Platinum is the most prestigious award of them all. LEED Certification is a symbol of excellence and achievement in green construction. By encouraging energy and resource-efficient buildings, LEED certification implies healthier, more productive workplaces and less stress on the environment. Sustainable sites, water efficiency, energy and atmosphere, material and resources, indoor environmental quality are some of the primary areas covered. Reaching those heights Envoy Textiles has set a standard of sustainability.

#4 Striving for Humanity

At Envoy, they care – that is why they are continuously trying to make life in Bangladesh better for so many. The company participates in numerous CSR activities and some stand out among them. Envoy Textiles set up the Paediatric ICU-HDU for Dhaka Medical College Hospital at National Institute of Burn & Plastic Surgery. This is the first facility of its kind in Bangladesh, and there was no ICU/HDU for juvenile burn victims in both government and private hospitals prior to this.

Envoy Textiles Limited appoints physically challenged people with care and passion, training them and leading them to a better life with a great follow-up every day. It has appointed 15 physically challenged people within their company so far. The majority of these appointments were made proactively by ETL, with people being called and jobs being assigned quickly. Furthermore, ETL provides particular attention and follow-up to these individuals on a regular basis.

#5 Transcending Beyond Borders

Envoy Textiles Limited has pronounced their presence in the world by engaging with the top brands worldwide delivering their outstanding denim fabric. They work with quite a few notable clients, like Levi’s, H&M, Marks & Spencer, GAP Walmart, Next, Ralph Lauren, and more along with brands such as Espirit, UNIQLO and many more.

Conclusion

With great progress made so far, Envoy Textiles Limited is surely working on its way to reaching the top of the denim textile industry in Bangladesh. With a strong advantage in sustainable denim manufacturing and the ever-growing demand for the best denim products- Envoy Textiles Limited can surely be the #1 Leader of the Denim Textile Industry in Bangladesh.

What is fire retardant fabric? Briefly explain about it.

March 24, 2020 attiqurrehman Fabric, Garments, Products Development, Wet Processing

Fire retardant fabrics

These fabrics are fireproof clothing materials that are made from organic compounds. Flame retardant textiles are a safety fabric that is used in a number of different objects and professions. Like most organic compounds the fabric does burn at a given point. These fabrics may burn at a point but in comparison to other fabrics, these fabrics burn slower. Fabric can be classified as a fire retardant on the time it takes to burn. This is tested out in laboratories by scientists through various testing methods. If the fabric meets the safety standards they are declared and labeled as safe to use. This standard helps the buyer to know if they are buying a good quality product or not. If the fabric is not up to standards, it can cause the life of a worker. People in their workplaces depend on this fabric to protect their life from dangerous hazards.

The metal industry is one of the harshest environments to work in. Hot metal surfaces and molten metal can be found everywhere. In order to be safe from these hazardous environments, every worker should be provided with a fire retardant fabric overall.

Fire retardant fabric

Fire retardant fabrics are used to protect the wearer against fire. Air force pilots, tents and parachute fabrics, etc. are various applications. Such fabrics can be used in industrial wear for the work of firefighters, advanced motor racing apparels etc. Most of their uses are indoor products such as curtains in hotels, hospitals and theatres. Products like Twaron are used in fabrics such as firefighting to avoid high temperatures in an emergency situation. Materials such as aluminum hydroxide are often used as a fire retardant since it offers protection. It discharges water to absorb heat and cools the substance and surface of the aluminum and forms a protective layer. It then emits water vapors.

Inherent Fire Retardant Fabric

The flame resistance of the Inherently Flame Retardant fabric is permanent and indissoluble and always remains flame retardant, even with a scrap of the cloth. The substance no longer exists in the usable form if the flame retardation is stripped from the inherent material. For chemically treated fabrics this is not necessarily true. Both pieces and portions of the fabric remain flame retardant to natural FR fabrics. It would still be flame immune even if it’s buried and dug up 100 years from now. Fire retardant textiles that are naturally flame retardant will not lose flame retardation if washed or worn out, although proper care is always encouraged. Using chlorine bleach with an inherent FR fabric, for example, can fade the appearance and decrease strength, but the fabric remains flame resistant.

& more..

Inherent fire retardant textiles do not contain any chemical coating so they last longer if washed compared to chemically treated fabrics. Inherent fireproof fabrics are typically materials with a resistance to flame built into their chemical structures. Fire retardant fabric suppliers make like Kevlar and Nomex that are flame retardant fabrics. The internal fiber structure itself cannot be inflamed. The defense is embedded in the fiber itself for intrinsically flammable resistant fibers and never removed or washed away. In Nomex, the aramid fiber is swelled and thickened when exposed to flame and provides a protective barrier between the heat source and the skin. The shielding barrier stays flexible until it cools, which helps the user to avoid critical extra seconds of defense.

Treated Fire Retardant Fabric

The treated fire-retardant textiles start with flammable cotton fiber. It is often blended with nylon or polyester to make it more durable and cheaper, a synthetic fabric that can be heat resistant, and it can melt into the skin of the wearer if exposed to flash fires. So undergarment should be worn under the fabric. Such blends also come from the word “88/12” and are packed with 88 percent cotton and 12 percent nylon or polyester.

When the cotton or cotton mixture is made, the flammable material is treated in flames with a chemical flame retardant. It may not be a permanent chemical additive. Most chemically formulated textiles claim the protection lasts with due care for the life of the garment. If handled with care these garments can last a lifetime.

home ingredients

Some ingredients commonly found at home laundry. such as, chlorine bleach and hydrogen peroxide additives booster may impair the flame retardant treatment’s fire-extinguishing properties. A study of over 800 employees has shown that less than a third of the workers. used a washing machine to clean and maintain FR garments correctly. The other employees washed their FR clothes at home or at work. For situations where chlorine bleach is used in cotton or cotton-blend fabrics for non-compliant detergent or the wrong temperature, the invisible chemical safety could be compromised without the consumer ever noticing it. This jeopardizes the clothing.

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Amazing Facts to Know About Weight-loss Clothing

March 22, 2020 Engr. Md. Mustak Ahmed Fabric, Fashion

Obesity is one such health condition that can affect an individual’s self-esteem, his personality and overall health and quality of life. A lot of people get diagnosed with depression and other similar mental disorders due to their weight issues. In such cases, they may resort to antidepressants, talking therapies and emotional support dogs to overcome their mental illnesses.
Also, some people find it very hard to lose weight. Losing weight involves doing strenuous workouts, following a healthy diet and avoiding sugary foods and caffeinated drinks.
Some people lose weight easily while some require more time than others. Another major challenge while losing weight is to invest in proper weight-loss clothing. If you opt for neoprene clothes, then it can help you to lose weight and achieve your desired results in less time.
While shopping for new weight loss clothes, make sure to keep the following facts in mind.

1.Burning calories

When you’re exercising, your body is burning fuel and calories obtained from fluids and whole foods. When we exercise and work out, our body burns out extra fat and calories.
By wearing neoprene wright loss clothes, whether you opt for moderate or more intense workouts, you can burn more calories in less time.
Even if you wear a neoprene shirt or a basic belly wrap, you will be losing enough calories to lose those extra pounds. Although it’s not suitable for everyone, however, neoprene is quite beneficial for those who want to lose weight.

2.Sweating is extremely important to weight-loss

Your entire body can overheat while you are working out. When something like this happens, our body starts producing sweat to keep our body cool. This protects it from becoming too hot.
Sweat also flushes out harmful toxins out of our bodies which is extremely beneficial for those who want stay healthy and look great. When you wear workout clothes made of neoprene, your body may find it hard to cool down.
The sweat and moisture produced from workouts cannot evaporate if you are using low quality neoprene clothing.
Our bodies our made in such a way that they produce sweat to stay cool after HIIT training and other intense workouts. Therefore, if you invest in cheap body suits for weight loss, then your sweat will be trapped inside the synthetic fabric. This can make you uncomfortable and make it hard for you to exercise properly and lose weight.

3.There is a major difference between fat and weight-loss

When you plan to exercise, you either want lose extra body fat or gain muscle. Using neoprene outfits is recommended for those who want to lose weight. People often consider losing weight and losing fat to be the same thing. However, in reality, they are two separate concepts.
At times our bodies are only losing water and body fluids. Although increasing perspiration can be beneficial in some specific cases, however it is dangerous if your body lacks essential electrolytes or sodium.

4.Neoprene is waterproof and durable

Neoprene is an extremely durable and strong material as it has a unique chemical structure. It requires users to use high-impact force and pressure.
It is becoming extremely popular among professional athletes and sportsmen as it very durable and stretchable.
In case you are planning to buy a sauna outfit to lose weight, then neoprene is probably one of the most durable material to opt for. It’s very comfortable for strenuous workouts and doesn’t affect on your performance. In fact, professional divers use the same material for diving and swimming underwater.
When wearing neoprene clothes, make sure to drink plenty of water and stay hydrated. This will protect your body from dehydration during intense workouts and training sessions.

5.They can be worn by all genders

Neoprene can be worn by both men and women who wish to work out and lose weight. In fact, they help keep your body warm and safe when swimming underwater during winters.
It traps heat in the body and keeps your body warm. However, try to avoid wearing them for longer periods as it can make your blood pressure to drop. If you have a sensitive skin, then it can make your skin dry and itchy.
Make sure to take good care of yourself and your weight loss clothing. Use it as per the manufacturer’s instructions and keep it neat and clean. This will improve the overall life and appearance of your suit.

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Explain what is fire proof Fabric material?

March 18, 2020 attiqurrehman Fabric, Fiber, Garments

Fireproof fabric

It is difficult to say whether or not a fabric is fire proof because most fabrics catch fire, but some fabric will slow down and eventually put out the flames surrounding it. This type of fabric can be called Fire Retardant Fabric. Different chemical methods can achieve this ability.

The use of protective textiles is very common in most industries. Industries that have fire-related hazards must have fire retardant fabrics for the workers. As the first thing that comes in contact with fire and heat is the clothing then the skin. If the clothing worn is fireproof then the chances of the skin getting burned are low. The majority of fire accidents involve textile burning. Cellulosic is commonly used in fabrics but is more inflammable. The weight of the materials and their inflammability decides the outcome of the textile burning. Gradually, heavily weighted and tight textiles burn as loose compared to light and loose fibred clothing. It is most essential for textiles to be flameproof because of their widespread use.

fire proof Fabric

A fire proof fabric can be produced by mixing natural and manmade synthetic fibers like nylon or polyesters. Fibres have been treated with a chemical which minimizes the fabrics ‘ flammability and makes them almost fireproof. The substance coated with chemical interacts with the fire and produces gasses and tars when a fire occurs. This produced gas and tars have carbon or charcoal that decelerates the burning speed of the fabric.

Of course, flame retardant fabric such as wool can go through the chemical coating on the fibers and be made into a Fireproof Clothing Material.

How fire-retardant textiles protect you

Fire retardant fabrics bulwark the worker so that the clothing is burnt but fire is restricted and burned out. Most of these clothing consist of wool but can be further treated to making it more efficient. Fire safety is important in most industries in general because the working cloth that protects from heat and fire are compulsory, and they can protect from the fire hazards that cause danger to the people working in the harsh conditions.

Including fire risks, electrical malfunctions are also risky in the industrial sector. For instance, workers in an area circumvented by many astronomically huge machines operating with electricity. If any cut or lose cable touches the worker it put their life into disrepair, but the worker will not be shocked and the worker will be safe and go home if he or she wears a Fire proof fabric with synthetic fibers or natural fibers.

Flameproof leather gloves bulwark the worker from hot metal and non-metal objects. It should be worn to shield them from arc rays, sparks, and sultry metal. The leather gloves should be sturdy enough to prevent heat injury, burn or easily wearing them out. Holding extremely hot objects for a long period of time compress and break the leather gloves. Do not let the oil come into contact with gloves as it reduces their resistance to flames and makes them easily burned or charred.

There are plenty of fumes in the air in the textile industry, and these gases can be harmful to the human lung and heart, and workers have to wear masks made from wool or cotton. It means that these masks should not be treated chemically because chemicals in the fabrics are unsafe for employees to breathe.

Flaming evidence for textiles is dangerous given the risks involved, however, it is important to instruct employees in keeping their equipment up to date as it is their only aegis and if that aegis fails, their lives would be in danger.

Cleaning and repair of fireproof fabrics

Liquid detergents may be used to immaculate fire-resistant textiles with cold water or dihydrogen monoxide. Bleach, fabric smoother and any high-fat soap and starch soap should be avoided when washing the fabric because it might affect the fire resistance of the fabric and could endanger a person’s life who wears it.

Every day, workers should be encouraged to test their fabrics before wearing them. Check for over wear and tears in the design. Holes and tear should be repaired if it is needed. Fireproof fabrics are just perfect for a certain amount of washes. After a number of washings, the chemicals fatigue and reduce habilitation. Fire-resistant overalls can be used to improve the lives of fire-resistant materials. The fabric that is worn can influence workers ‘ life and safety under your fire retardant fabrics. If workers wear this clothing, they must always be careful to wear non-melting fabrics only under them.

If the clothing is damaged to the point of no repair, it must be replaced. Saving money by not buying new safety clothing can be catastrophic for the life of workers and the company’s reputation.

3D Printing In Fashion Garment Industry: What To Look Forward

November 18, 2019 Umer Ishfaq CAD, Fabric, Machinery

3D printing has started making its way into the fashion apparel industry. A number of designers are making use of the additive manufacturing technology to produce one-off complex designs; 3D printing services dedicated to fashion and design are emerging in the market. Fashion schools are adapting their programs, incorporating laser-cutting and 3D printing. Annual hi-tech fashion weeks are popping up around the globe

Such technology refers to the layer by layer. Creation of physical objects based on digital 3D files. Which described as having the power to disrupt and transform the manufacturing system as we know it. 3D printing transforms the design and development process by expanding spheres of possibilities, enhancing design quality and limiting development costs. It also incurs great consequences for manufacturing as it reduces transaction costs, resolves the scale-scope problem and fosters zero-waste production.

Technology

In recent years, the fashion industry has shown growing interest in 3D printing technologies and its affiliated 3D designing software. Traditionally the business and engineering communities have formed the foundation for research on the issue of 3D printing. And have provided the theoretical and empirical framework through which to analyze the adoption and impacts of 3D printing on the industrial sector.

The first 3D printer was introduced in 1986 by Chuck Hall. 3D printers manufacturers have been large R & D based organizations (De Jong et al, 2012) which were able to afford high prices and required premium products. However, with the patents for these technologies beginning to expire a number of firms, most of which were start-ups began entering the market, with a concentration on the lower end of the market.

Transformative Effects of 3D printing:

3D printing also brings about many advantages in terms of manufacturing and supply chain management. It promotes customization to new design alternatives that can be created without the need for investments in setup, tooling or machine changeovers. As such, the marginal cost of reproduction is close to zero thus resolving the scale-scope dilemma imposed by traditional manufacturing technologies. Products are producing and sold efficiently in small batches (Michalik et al, 2015). As a result, 3D printing also limits concerns relative to stock. Inventories become obsolete when it becomes possible to produce according to make-to-order processes (Weller and al, 2015). Finally, 3D printing enables localized production. With 3D technologies, design and manufacturing can happen anywhere thus reducing transaction costs.

Innovation in the Creative Industries:

In order to assess the possible impact of 3D printing in terms of fashion. It is crucial to turn to the existing literature on the role of innovation in the creative industrie. as well as a past example of adoptions of digital innovations in this particular sector.

If style and continuous style change is central to the fashion industry, researchers have

pointed out the crucial role of innovation in the contemporary fashion market. They have numerous technological and digital innovations introduced in the fashion industry (Unay and Zehir, 2012). Such as; a computer-aided-design or the development of certain fabrics and fibers. These new technologies have stimulated product innovation and led to transformations in terms of speed and quality of manufacturing.

Fashion Designers

The main focus of the sample was to identify designers researching, creating or producing 3D printed garments. The population of designers making use of 3D printing for garments is extremely small. Thus, explaining the size of the available sample. Despite this, the criterion is applied in order to select a sample. All designers conducted projects where 3D printing and was used to produce wearable garments or fabrics.

Designers solely using 3D prototype technology which has excluded from the analysis. This limited the analysis to independent designers and micro fashion firms. This sample is select using the snowball sampling method whereby relationships and communication with initially targeted participants brought about contact possibilities with other potential respondents.

Reliability, Validity, and Limitations:

The methodology used in this study presents certain limitations, notably interviewing. Indeed, The use of interviews leaves room for a number of limitations notably the risk of subjectivity. The difficulty to replicate the study, the problem of generalization and the risk of lack of transparency. There’s been general uneasiness for the application reliability and validity in qualitative research. The quality of the study will be guaranteed according to the alternative indicators of quality

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Brief discussion of Group marker and its purpose

February 4, 2019 Engr. Md. Mustak Ahmed CAD, Cutting, Fabric, How To

What is marker?

Marker is sheet of paper where every parts of garments are plotted as per layer or cutting plan. Always the marker man makes marker by breakdown a ratio from PO quantity. As per company working policy; this ration also can be provided by cutting planer. Marker maker input the ratio into marker making software to make desire marker for production. This is the package of garments parts which let us to enhance the cutting production with limited period of time.

As per cutting procedure and product quality issue, the marker man makes different type of marker called group marker & selvage marker. This is very important to go for those special marker if it’s required. Let’s find it out what is group & selvage marker.

Why do we need to make group marker?

Inspection team sometime gets one kind of dying faults called shedding on fabric so they asking for this special marker to avoided shading problem in ready garments. In a single line we can say that this marker is required when the selected cutting prepared fabric has uneven color formation in meter to meter.

What is group marker?

This is one kind of special marker makes as per quality issue suggested by quality inspection team. Most of the factory placed the inspection department on incoming section. When a fabric comes for production than its need to inspection to sustain product quality. And inspection team seat the fabric to store for storage and relax purpose. Finally cutting department received the fabric and go for bulk cutting.

Group maker’s pieces always stick together as much as possible.

How do they makes group maker?

Suppose we are making a marker for a garments where we have to take Back, Front, Sleeve and Moon. It’s required to place all the parts of garments as close as possible. Means all the parts should be placed nearby as a group. This is called group marker.

Group maker always increase the wastage of fabric and reduced the profit for manufacturer.
A good quality fabric can solve this problems.

What is selvage marker?

This is also a group marker but it’s has an extra requirement. All the parts of a garments should be placed length wise but stick together as a group like group marker. This type of marker required when inspection observed selvage shedding issue.

Selvage marker always placed the pieces length wise.

Advantage and disadvantage of group marker.

S/L	Advantage	Disadvantage
1	Reduce the color shading problems on complete garments	Increased the fabric wastage & time.
2	Increased the garments quality as its standard	Increased garments making cost and reduce the profit margin.
3	Easy to bundling after complete cutting process	Required so much time to make group marker
4	Increased the possibility of Good quality garments.	Automatic group marker is not good enough to go for cutting so its need to make it manually by placing garments pieces one by one.
5		Required extra man power to makes lay by different shade wise in cutting department.

Conclusion

It was a little discussion about group marker, if missing something you want to share? If yes; then write down on comment below and share with us. I’ll include it on the article as soon as I get it.

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