The Multifaceted Responsibilities of a Quality Supervisor

The Multifaceted Responsibilities of a Quality Supervisor


In the dynamic and highly competitive garments manufacturing industry, maintaining impeccable quality standards is crucial for success. A quality supervisor plays a pivotal role in ensuring that every garment produced meets or exceeds the highest quality benchmarks.

This article outlines 20 key responsibilities of a quality supervisor in the garments manufacturing industry.

Establishing Quality Standards: The quality supervisor is responsible for setting clear and comprehensive quality standards that align with customer expectations and industry regulations.

  1. Developing Standard Operating Procedures (SOPs): Creating SOPs detailing quality control processes and guidelines ensures consistency in manufacturing practices.
  2. Implementing Quality Control Measures: The quality supervisor monitors production lines, conducts inspections, and performs tests to identify any deviations from quality standards.
  3. Training and Educating Staff: Providing training programs on quality control procedures, product specifications, and defect identification enables employees to maintain quality consistently.
  4. Conducting Pre-production Meetings: Collaborating with production teams to review product specifications, quality requirements, and address any concerns before manufacturing begins.
  5. Monitoring Raw Material Quality: Ensuring that raw materials meet specified quality parameters through inspections, testing, and supplier evaluations.
  6. Inspecting Garments at Various Stages: Conducting in-line inspections during the manufacturing process to identify and rectify quality issues promptly.
  7. Final Product Inspection: Performing a final inspection to verify that finished garments meet all quality criteria before packaging and shipment.
  8. Implementing Corrective Actions: Addressing quality deviations by initiating corrective actions and continuously monitoring their effectiveness.
  9. Supplier Evaluation: Collaborating with the purchasing department to evaluate the performance of suppliers based on quality metrics and make informed decisions.
  10. Managing Quality Control Equipment: Ensuring all testing equipment is properly calibrated, maintained, and available for use.
  11. Documenting Quality Data: Maintaining comprehensive records of quality inspections, test results, and corrective actions taken for reference and analysis.
  12. Handling Customer Complaints: Investigating customer complaints related to product quality, identifying root causes, and implementing corrective measures.
  13. Conducting Root Cause Analysis: Utilizing problem-solving methodologies to identify underlying causes of quality issues and implementing preventive measures.
  14. Continuous Improvement Initiatives: Promoting a culture of continuous improvement by analyzing quality data, identifying trends, and implementing process enhancements.
  15. Ensuring Compliance with Standards and Regulations: Keeping abreast of industry regulations and standards to ensure the garments manufacturing process remains compliant.
  16. Collaborating with Design and Production Teams: Working closely with design and production teams to provide feedback on product design for manufacturability and quality.
  17. Training Quality Control Inspectors: Providing guidance and training to quality control inspectors to enhance their skills in identifying and addressing quality issues.
  18. Conducting Supplier Audits: Regularly assessing suppliers’ manufacturing processes, quality management systems, and adherence to ethical standards.
  19. Maintaining Quality Records: Organizing and managing quality-related documentation, including inspection reports, test certificates, and compliance records.

Conclusion: The role of a quality supervisor in the garment’s manufacturing industry is multi-faceted and critical to ensuring the production of high-quality garments. From establishing standards and implementing control measures to training employees, collaborating with stakeholders, and driving continuous improvement, their responsibilities are diverse and far-reaching. By fulfilling these responsibilities diligently, a quality supervisor contributes to maintaining customer satisfaction, upholding brand reputation, and achieving sustainable success in the competitive garments manufacturing industry.

What is PUCKERING / SHARING?

What is PUCKERING

What is Seam Puckering? 

The unwanted waviness of the fabric along the seam line is called seam pucker or seam puckering. This may be apparent immediately after sewing. Most of the time, sewing threads are referred to as responsible for seam puckering. But, without sewing threads, there are so many reasons or causes for occurring seam puckering such as fabric structure, seam structure, needle size, feeding problem, uneven thread tension, and so on. This can be seen after sewing and sometimes after washing of garments. There is a great possibility of seeing seam puckering in case of more plies of fabric sewing together. This article has shown the main reasons for occurring seam puckering.

Reasons for Seam Puckering in the Garments:

The main reasons for occurring seam puckering have mentioned in the following:

  1. Unequal / Variable or uneven stretch on fabric plies,
  2. Fabric dimensional instability,
  3. Extension of/in sewing thread,
  4. Sewing thread shrinkage,
  5. Fabric construction,
  6. Mismatched patterns.

1. Unequal stretch on the plies of fabrics: When two or more plies of fabrics are sewn together. Then the fabric of each of the ply is supposed to be fed at the same time and at the same speed. But for any reason, especially if there is unbalanced stretch among the plies of the fabrics, one ply of fabric will be more fed than the other, as a result, seam puckering is created along the sewing line. This type of puckering problem happens mainly due to the limitation of the feeding mechanism of the machine. For example, in ordinary drop feed machine, it is very difficult to remove the feed puckering problem. If feed puckering is to remove, the feed mechanism of the sewing machine should be of good quality. In order to remove feed puckering in drop feed sewing machine, need skilled operator and fabric is to be handled in special mechanism.

2. Fabric dimensional stability: When two or more types of fabrics are sewn together, later on, especially after the washing of the garments, if the shrinkage of one fabric is bigger than the other, then the differential puckering is created. Before sewing of the fabrics of two or more types together, need to know the properties of their shrinkage. If the shrinkage difference of the two fabrics is 2% or more than that, then if those fabrics are sewn together, puckering will be created.

3. Extension in sewing thread: During sewing of fabrics, various types of tension happen on the sewing thread. Specially, the tension on the needle thread is bigger than the tension in under thread. Due to this tension, thread is extended to a great extent. After completion of sewing, the garments are removed from the machine, then due to the tension free condition, both fabric and thread, return to their normal volume after being shrinkage. If the shrinkage of both fabric and thread are same, then seam puckering problem does not occur. But, if the thread shrinks greater than fabric, then seam puckering will be created.

In case of puckering due to the extension of sewing thread, sewing arrangement is to be done using the tension of thread as less as possible and if possible, the problem can be solved also by changing the thread.

4. Sewing thread shrinkage: After sewing of the garments with sewing thread, for any reason, if the sewing thread shrinks, then seam puckering is created by gathering of the fabrics along the sewing line. This type of puckering is generally visible after washing and ironing of the garments.

Before sewing of any fabrics or garments, the shrinkage properties of fabric and sewing thread should be learnt. The shrinkage of synthetic sewing thread after washing is very little, because of this, in using this thread, there is no apprehension of such problems.

5. Fabric construction: During sewing of very densely woven fabrics, that means the large number of warp and weft threads per inch, the threads of the fabrics being displaced around, creates the space for sewing thread. As a result, seam puckering is created by gathering of the fabrics along the holes created by needles. This type of puckering happens for the densely woven fabrics and no appreciable solution is possible by mechanical adjustment of the sewing machine. If puckering is created due to the densely woven fabrics, then it is very difficult to remove it totally. But for reducing the rate of puckering, at least to some extent, steps that can be taken are discussed below:

  • The amount of puckering will be reduced if relatively fine thread and fine needles are used.
  • If the stitch density per inch is reduced, then also the amount of puckering will be lower, to some extent.
  • If possible, fabric is to be cut to some extent bias (15 to 20 degree) and then sewing, then puckering may be less.
  • If possible, chain stitch has to be used instead of lockstitch, then problem may be less.
  • If possible then fabric itself should be changed.

6. Mismatched patterns:

  • Puckering will create when two different size patterns are sewn together.
  • The designer is responsible for this. But can be occurred due to the wrong selection of patterns.

7/10 Pcs inspection QA

Contract Seal (CS) - Textile Student

Garment inspection during the stitching process is a critical quality control measure that directly impacts the final product. This article explores the significance of inspecting garments at the stitch level and its positive effects on overall quality. let’s get into it…

  1. Completion of goods completed by the operator is 7/10 pcs.
    Inspection would be done.
  2. If the goods are found to be defective, the seller.
    6M Methods Analysis Keret Heb.
  3. If the cause of Defects is Man, then stop it.
    And if the same problem is found, then Production
    Feder 10 Iminators should be able to solve the problem.
    Even if the problem is not solved, the Man Change will be done.
  4. Defect if caused by other 5 methods, then immediately
    10 minutes of production book was solved by Heb. Parvat
    Also if the same problem is found, please refer to Tahel
    The work of the machine will continue except for the low price estimate.
  5. According to the rules, the work of the machine is clockwise.
    I would like to see it. (From Input Machine to Output Machine)
  6. When there is no machine and load, immediately stop the machine
    Heb would report.

To create high-quality garments, stitch-level inspection is indispensable. By maintaining seam alignment, enhancing stitch quality, rectifying stitching flaws, and complying with quality standards, manufacturers can deliver exceptional garments that satisfy customers and uphold their brand reputation.

Discover the Top Ten Most Popular Clothing Brands in Bangladesh

Discover the Top Ten Most Popular Clothing Brands in Bangladesh

Bangladesh has a rapidly growing fashion industry, with numerous local and international clothing brands vying for attention. Here are the top ten trending clothing brands in Bangladesh:

  • Grameen Uniqlo – This is a collaboration between the Japanese fashion brand Uniqlo and the Grameen Bank, a Bangladesh-based microfinance organization. Grameen Uniqlo offers affordable, high-quality clothing that is designed to meet the needs of Bangladesh’s growing middle class.
  • Aarong – Aarong is a Bangladeshi lifestyle brand that specializes in traditional crafts and textiles. The brand offers a wide range of products, including clothing, jewelry, home decor, and accessories, all of which are made using locally sourced materials and techniques.
  • Yellow – Yellow is a popular Bangladeshi clothing brand that offers a wide range of stylish, affordable clothing for women. The brand is known for its bold prints and bright colors, as well as its use of high-quality fabrics and construction techniques.
  • YNS – YNS is a well-established Bangladeshi clothing brand that offers a wide range of trendy, affordable clothing for men and women. The brand is known for its modern designs and high-quality materials, as well as its commitment to sustainability and ethical production practices.
  • Bhalo – Bhalo is a Bangladesh-based clothing brand that offers a wide range of stylish, affordable clothing for women. The brand is known for its use of high-quality fabrics and construction techniques, as well as its modern designs and bold prints.
  • Nogordola – Nogordola is a Bangladeshi clothing brand that offers a wide range of stylish, affordable clothing for men and women. The brand is known for its trendy designs and high-quality materials, as well as its commitment to sustainability and ethical production practices.
  • Dress365 – Dress365 is a Bangladeshi clothing brand that specializes in casual, everyday clothing for women. The brand offers a wide range of comfortable, stylish clothing that is perfect for work, play, or just lounging at home.
  • Beauniq – Beauniq is a Bangladesh-based clothing brand that offers a wide range of stylish, affordable clothing for men and women. The brand is known for its modern designs and high-quality materials, as well as its commitment to sustainability and ethical production practices.
  • BNS Fashion – BNS Fashion is a Bangladesh-based clothing brand that offers a wide range of stylish, affordable clothing for men and women. The brand is known for its modern designs and high-quality materials, as well as its commitment to sustainability and ethical production practices.
  • Century – Century is a well-established Bangladeshi clothing brand that offers a wide range of stylish, affordable clothing for men and women. The brand is known for its modern designs and high-quality materials, as well as its commitment to sustainability and ethical production practices.

In conclusion, Bangladesh has a thriving fashion industry, with many local and international clothing brands offering high-quality, stylish clothing at affordable prices. Whether you’re looking for traditional crafts and textiles, modern designs, or sustainable and ethical production practices, you’re sure to find a brand that suits your needs and tastes in Bangladesh.