Efficiency Calculations for the Garment Industry

Precision in Apparel Efficiency Calculations for the Garment Industry

Efficiency calculations pivotal to the textile trade. From fabric requirements to cost analysis, embark on a journey to master the precision needed for success in the dynamic realm of fashion manufacturing.

01. Target = 60 ÷ (SMV x No. of worker x working hour x expected efficiency).

02. Target = 60÷SMV.

03. Team target =(60÷SMV) x Present operator x Organization efficiency.

04. Target per day = Working hour x 60 x No. of operator / Target SMV.

05. Capacity=Average of total obserb time x 1.66 + 30% Allowance / 60.

06. Factory capacity=No. of operator x working minutes + Present % x average factory efficiency.

07. Capacity per day = Present operator x working hour x organization efficiency x Attendance.

08. Weekly capacity = No. of operators x Absenteesm x Clock minutes per week x Average factory efficiency.

09. Marker efficiency = Area of patterns in the marker / Total area of the marker x 100.

10. Load = (Contract size x work content) contract 1+ (Contract size x work content)

Contract 2 + etc.

11. Load = Order quantity x Work content (SMV of garments).

12. Observe time = Total cycle time / No. of cycle.

13. Basic time = Avarage of observe time X Rating %.

14. Sam = Basic time x Allowance.

15. Rating = Observe time x Standard rating / Standard rating.

16. Cycle time = 60 / Team target.

17. Pitch time = Total SMV / Present operator.

18. Efficiency = Earn hour / Available hour x 100

19. Efficiency = SMV / Total time.

20. Earn hour = (Production x SMV) / 60.

21. Available hour = Working hour x Use machine(Total manpower)

22. Performance = (Earn hour / Available hour – Off standard time) x 100.

23. Improvement = 1-(Production / Capacity).

24. Balancing efficiency = 1-Balancing loss.

25. Loss pcs = (60/SMV)x Available hours x avg factory effi (61%) -Q.C Pass

26. Balancing loss = AML-TML/AMLx100.

27. Standard time = Net operation time x (1+ Ratio of loss time).

28. Daily output = Working hours (seconds) + Standard time.

29. Output per operator = Work hours (second) / Total time of operations.

30. Required No. of operators = Targeted daily output / Daily output per operator.

31. Target daily capacity = Daily work hours / Standard process time (SPT).

32. Daily capacity per worker = Daily capacity / No. of workers = Daily Work hours / Standard total processing.

33. Organization efficiency = Pitch time / Bottle neck process time (x100) = 100/140 x 100 = 71.4%

34. Upper limit = Pitch time / Target organization efficiency = 100 / 0.85 = 117.6 seconds.

35. Lower limit = 2 x Pitch time – Upper limit = 2 x 100 – 117.6 = 82.4 seconds.

36. Planned daily work flow = Daily work hours / Standard process time (SPT) x organization efficiency.

37. Accumulated avarage time = Daily work hours/AccumulatedxNo.of daysxstandard No.of workers in

The group/No. of pieces produced.

38. SMV = Basic time + Allowance time + bundle time.

39. DHU = No. of defect observe / No. of garments checked.

39. Booking fabric K.G. = Order quantity / 12 x Fabric consumption per doz.

40. Garments K.G. = Total receive fabric kg – (Save return kg + Jhute kg + Wastage fabric kg)

40. Input to sewing pcs. = Total in pcs – (Print Embroidery short & wastage + Cutting wastage pcs.)

39. Fabric consumption (CM) = Length x chest x 2 x GSM / 1000 / 10000 x 12 + Wastage%.

41. Fabric consumption (Inch) = Length x chest x 2 x GSM / 1000 / 1550 x 12 + Wastage%

Marvelous Designer: Revolutionizing 3D Apparel Design

Marvelous Designer Revolutionizing 3D Apparel Design

In the ever-evolving landscape of fashion design, the advent of technology has birthed innovative solutions to traditional challenges. Marvelous Designer stands at the forefront of this revolution, offering a powerful 3D apparel design platform that has captured the imagination of designers worldwide. Let’s delve into the features, advantages, disadvantages, pricing, and system requirements that define Marvelous Designer.


  1. Intuitive Interface: Marvelous Designer boasts an intuitive and user-friendly interface, allowing designers to seamlessly navigate the software. Whether you’re a seasoned professional or a novice in 3D design, the platform’s accessibility facilitates a smooth transition into the world of virtual garment creation.
  2. Dynamic Fabric Simulation: One of Marvelous Designer’s standout features is its dynamic fabric simulation. Designers can visualize and manipulate fabrics in real-time, observing how they drape, fold, and interact with the virtual model. This feature enhances the design process by providing a realistic preview of how garments will behave in the physical world.
  3. Pattern Creation and Editing: Marvelous Designer excels in pattern creation and editing. Designers can draft intricate patterns directly within the software, and the platform offers a range of tools for precise adjustments. This capability streamlines the design process, allowing for quick iterations and modifications.
  4. Versatile Avatar System: The software comes equipped with a versatile avatar system, enabling designers to work with virtual models of varying shapes and sizes. This inclusivity ensures that garments are designed to fit a diverse range of body types, aligning with the industry’s increasing emphasis on diversity and representation.
  5. Animation and Pose Editing: Marvelous Designer extends beyond static garment design, allowing users to animate and edit poses. This feature can be particularly valuable for designers working in animation, gaming, or other industries where dynamic and realistic movement is crucial.


  1. Realistic Prototyping: Marvelous Designer’s dynamic fabric simulation facilitates realistic prototyping, reducing the need for physical samples. Designers can visualize the fit, drape, and overall aesthetic of a garment in the virtual space, saving both time and resources.
  2. Time Efficiency: The platform’s user-friendly interface and efficient tools contribute to significant time savings in the design process. Designers can iterate quickly, experiment with various design elements, and bring their creative visions to life without the constraints of traditional methods.
  3. Collaborative Workflows: this is supports collaborative workflows, allowing multiple designers to work on the same project simultaneously. This feature enhances teamwork, streamlines communication, and fosters a collaborative creative environment.


  1. Learning Curve: Marvelous Designer’s advanced features may pose a learning curve for beginners. Designers accustomed to traditional 2D pattern making may require time to familiarize themselves with the software’s 3D-centric approach.
  2. Hardware Intensity: The software’s dynamic simulation and rendering capabilities demand robust hardware. Users may need a high-performance computer system with a powerful graphics card to fully leverage Marvelous Designer’s features.


Marvelous Designer offers different pricing plans catering to various user needs. It’s advisable to visit the official Marvelous Designer website for the most current pricing information.

System Requirements:

Marvelous Designer’s system requirements may vary based on the version and updates. usually, the software demands a computer system with a robust processor, substantial RAM, and a capable graphics card to ensure smooth operation. Users should refer to the official Marvelous Designer website for detailed and up-to-date system requirements.

In the end, Marvelous Designer stands as a cutting-edge solution in the realm of 3D apparel design. Its intuitive interface, dynamic fabric simulation, and collaborative features make it a valuable asset for designers seeking efficiency and realism in their creations. While there may be a learning curve and hardware considerations, the advantages of realistic prototyping, time efficiency, and collaborative workflows position Marvelous Designer as a powerhouse in the evolving landscape of fashion technology.

Exploring Lectra’s Innovation: Transforming Fashion Design

Exploring Lectra's Innovation Transforming Fashion Design

In the dynamic world of fashion design, staying ahead requires cutting-edge tools that seamlessly blend creativity with efficiency. Lectra, a global leader in integrated technology solutions for industries like fashion and automotive, is a notable player in this space. Let’s explore the origins, pricing, special features, advantages, and potential drawbacks of Lectra’s offerings to determine if it’s a worthwhile investment for designers and manufacturers.

Country of Origin: Lectra, founded in 1973, is a French company with its headquarters in Paris. France has long been a hub for art, fashion, and technological innovation, and Lectra continues this tradition by providing state-of-the-art solutions for design, pattern-making, and production in the fashion industry.

Price Plans: Lectra typically operates on a tailored pricing model, with costs varying depending on the specific needs and scale of the customer. The company offers a range of solutions, including software for pattern-making, grading, marker making, and 3D prototyping. Pricing details can be obtained by contacting Lectra’s sales representatives directly, allowing for a customized approach that meets the unique requirements of each client.

Special Features:

  1. End-to-End Solutions: Lectra provides a comprehensive suite of software and cutting-room equipment, streamlining the entire product development process from design to production.
  2. Modaris and Diamino Integration: Lectra’s Modaris and Diamino solutions are widely acclaimed for their integration capabilities. Modaris enables 3D prototyping, while Diamino optimizes pattern making and marker creation, ensuring efficiency and accuracy.
  3. Cloud-Based Collaboration: Lectra embraces modern collaboration needs by offering cloud-based platforms that facilitate real-time collaboration among designers, pattern makers, and other stakeholders. This promotes seamless teamwork and accelerates the design-to-production timeline.


  1. Precision and Efficiency: Lectra’s solutions are designed to enhance precision in pattern making and grading, leading to more efficient production processes.
  2. Innovation in 3D Prototyping: Lectra’s 3D prototyping capabilities enable designers to visualize and refine their creations in a virtual environment, reducing the need for physical prototypes and minimizing production costs.


  1. Cost Considerations: Lectra’s high-end solutions may have a substantial initial cost, potentially posing a challenge for smaller businesses or independent designers with limited budgets.
  2. Learning Curve: The advanced features of Lectra’s software may require a learning curve for users unfamiliar with the intricacies of the tools, potentially impacting initial productivity.

Is it Worth Buying?

For established fashion houses and manufacturers, Lectra’s solutions offer a powerful set of tools to streamline processes, enhance collaboration, and bring designs to market more efficiently. While the initial investment and learning curve may be factors to consider, the long-term benefits in terms of precision, efficiency, and innovation make Lectra a worthwhile investment for those serious about staying at the forefront of the fashion industry.

Browzwear VStitcher: Revolutionizing Fashion Design with 3D

Browzwear VStitcher Revolutionizing Fashion Design with 3D

In the ever-evolving world of fashion design, technology plays a crucial role in streamlining processes and enhancing creativity. Browzwear VStitcher, a powerful 3D virtual prototyping software, stands out as a game-changer in the fashion industry. Let’s drive into the origins, pricing, advantages, and potential drawbacks of this innovative tool to determine if it’s worth the investment.

Country of Origin: Browzwear, the company behind VStitcher, was founded in 1999 in Israel. Since then, Browzwear has been at the forefront of revolutionizing the fashion design process through cutting-edge technology. The Israeli origin of VStitcher is reflected in its commitment to innovation and a forward-thinking approach to the fashion industry’s challenges.

Price Plans: Browzwear VStitcher offers flexible pricing plans to cater to the diverse needs of fashion designers, from independent freelancers to large design teams. While specific pricing details may vary, the software typically operates on a subscription-based model. The tiered plans often include features like 3D prototyping, pattern making, and collaboration tools. Users can choose the plan that best aligns with their project requirements and budget constraints.


  1. Realistic 3D Prototyping: VStitcher provides designers with a virtual canvas to create and visualize their designs in a realistic 3D environment. This significantly reduces the need for physical prototypes, saving both time and resources.
  2. Efficient Collaboration: The software enables seamless collaboration among team members, regardless of their geographical locations. Designers, pattern makers, and other stakeholders can work together in real-time, fostering a more efficient and streamlined design process.
  3. Quick Iterations: VStitcher allows designers to make instant changes to their designs, facilitating quick iterations and adjustments. This iterative process enhances creativity and ensures that the final product meets the designer’s vision.


  1. Learning Curve: While VStitcher is a powerful tool, mastering its features may require a learning curve. Designers who are new to 3D virtual prototyping may need some time to become proficient in using the software effectively.
  2. Cost: The subscription-based pricing may be a drawback for smaller businesses or independent designers with limited budgets. However, many users find that the benefits of increased efficiency and reduced prototyping costs justify the investment.

Is it Worth Buying? Browzwear VStitcher has proven to be a valuable asset for many fashion designers and companies worldwide. It’s realistic 3D prototyping, collaborative features, and quick iteration capabilities make it a compelling choice for those looking to stay ahead in the competitive fashion industry. Despite the learning curve and cost considerations, the overall consensus is that VStitcher offers a worthwhile investment for anyone serious about enhancing their design process and staying at the forefront of fashion technology.

AccuMark: Redefining Precision in Garment Pattern Making

AccuMark Redefining Precision in Garment Pattern Making

In the dynamic world of fashion design, where precision and efficiency are paramount, Gerber Technology’s AccuMark stands tall as a leading garment pattern making software. With its rich history and a comprehensive suite of features, AccuMark has become synonymous with accuracy and innovation, earning its place as a go-to solution for designers and manufacturers. This article delves into the advantages, disadvantages, and the overall worthiness of AccuMark as an investment in the ever-evolving field of fashion design.

Advantages of AccuMark:

  1. End-to-End Solution: AccuMark offers a holistic solution that covers every aspect of the pattern-making process. From initial design concepts to marker making and production planning, this comprehensive suite streamlines the entire workflow, ensuring a seamless transition from design to manufacturing.
  2. Precision and Accuracy: Renowned for its precision, AccuMark enables designers to create intricate and accurate garment patterns. The software’s advanced tools and algorithms ensure that patterns are created with the utmost attention to detail, resulting in garments that fit flawlessly.
  3. Efficient Grading: AccuMark excels in grading, allowing designers to create size variations effortlessly. This efficiency is particularly valuable in mass production scenarios where multiple sizes of a garment need to be generated quickly and accurately.
  4. Marker Making Optimization: The software’s marker making capabilities contribute to significant material savings. AccuMark optimizes the arrangement of pattern pieces on fabric, minimizing waste and reducing production costs – a crucial advantage in an industry that increasingly values sustainability.
  5. Integration with PLM: AccuMark seamlessly integrates with Gerber Technology’s Product Lifecycle Management (PLM) solutions, enhancing collaboration and communication across the design and production phases. This integration ensures a smooth transition of data, reducing errors and improving overall efficiency.

Disadvantages of AccuMark:

  1. Learning Curve: AccuMark’s extensive feature set may pose a challenge for new users. The learning curve can be steep, especially for those unfamiliar with advanced pattern-making software. Training and familiarity with the software are essential to unlock its full potential.
  2. Cost: As a premium software solution, the cost of AccuMark may be a limiting factor for smaller businesses or independent designers with budget constraints. However, many industry professionals argue that the investment is justified by the software’s capabilities and the efficiencies gained in the long run.
  3. Hardware Requirements: To fully leverage AccuMark’s capabilities, users need a robust computer system with sufficient processing power and memory. Meeting the software’s hardware requirements might necessitate additional investment in upgrading existing systems.

Is AccuMark Worth the Investment?

AccuMark’s reputation as an industry standard for garment pattern making speaks volumes about its worthiness as an investment. For established fashion houses and manufacturers with a focus on precision, efficiency, and scalability, the advantages offered by AccuMark far outweigh the disadvantages.

While the learning curve and initial cost may pose challenges, the long-term benefits of increased accuracy, streamlined workflows, and material savings make AccuMark a strategic investment for businesses aiming for excellence in garment design and production. The integration with PLM further positions AccuMark as a central hub for collaborative efforts, fostering communication and synergy across the entire product lifecycle.

In conclusion, AccuMark’s legacy of innovation, coupled with its commitment to providing cutting-edge solutions, makes it a worthwhile buy for fashion industry professionals who recognize the importance of staying ahead in a competitive landscape. As technology continues to shape the future of fashion, AccuMark remains a reliable and indispensable tool for those who seek to push the boundaries of creativity while maintaining the highest standards of precision.

Exploring the World of CLO 3D: A Comprehensive Overview

Exploring the World of CLO 3D: A Comprehensive Overview

In the fast-paced realm of fashion design, where precision and creativity collide, CLO 3D stands out as a game-changer. This revolutionary garment pattern making software has captured the attention of designers worldwide, offering a host of advantages that redefine the design process.

Advantages of CLO 3D:

  1. Real-Time 3D Simulation: CLO 3D is renowned for its dynamic 3D garment simulation, allowing designers to visualize how fabrics drape and garments fit in real-time. This feature not only enhances the design process but also reduces the need for physical prototypes, saving time and resources.
  2. Intuitive User Interface: One of CLO 3D’s strengths lies in its user-friendly interface. Designers, even those new to 3D garment design, can navigate the software effortlessly. The intuitive controls and comprehensive toolset contribute to a seamless design experience.
  3. Accurate Pattern Adjustments: With CLO 3D, precision is paramount. Designers can make accurate pattern adjustments and see the immediate impact on the virtual garment. This level of detail ensures that the final product meets the desired specifications.
  4. Collaborative Capabilities: CLO 3D facilitates collaboration among team members by allowing them to work on the same project simultaneously. This feature streamlines the design process, fostering teamwork and creativity.
  5. Versatility in Fabric Simulation: The software offers an extensive library of realistic fabric presets, enabling designers to experiment with various materials and textures. This versatility in fabric simulation adds a layer of authenticity to the virtual garments.

Disadvantages of CLO 3D:

  1. Learning Curve: While CLO 3D is designed to be user-friendly, mastering its full capabilities may require some time and dedication. Designers transitioning from traditional 2D pattern making may find the shift to 3D initially challenging.
  2. Hardware Requirements: The software’s advanced features and real-time simulation demand a robust computer system. Designers need a powerful graphics card and ample system resources to fully leverage CLO 3D’s capabilities.
  3. Cost: CLO 3D is a premium software, and its pricing may be a consideration for smaller businesses or independent designers with budget constraints. However, many find the investment worthwhile for the efficiencies gained in the design process.

Is CLO 3D Worth the Investment?

For fashion designers seeking to elevate their craft and embrace the future of garment pattern making, CLO 3D is undoubtedly worth the investment. Its unparalleled 3D simulation, intuitive interface, and collaborative features position it as a valuable tool in the designer’s arsenal. While there may be a learning curve and initial cost considerations, the benefits far outweigh the drawbacks, making CLO 3D a worthy buy for those aiming to stay at the forefront of fashion design innovation.

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